Friday, July 28, 2006

Framing Done in Back



It did not take long (less than a week) but the framing is in place in the back lower part of the house and the Structural FX crew made good progress in preparing the front foundation for the single story that will extend all the way to the back over the downstairs part. Next week should be more dirt moving to fill in the foundation in front and finish digging the last of the foundation for the front garage.

We made another trip with our interior designer to a local hardware showroom to check out cabinet hardware, doors and crown moulding. It took about an hour to pick it all out. We spent another couple of evening hours searching on the web for cheap prices. There are tons of sites out there to choose from. The key is in marking down the model you want or manufacturer and checking their web site for the exact model, then entering that into a shopper site like shopping.com or froogle.com. Prices were about half of our local showroom.

The front door has been proving to be a little challenging. We want a simple shaker type panel door with squares at the top for light, 8 in all (not 6 like most of them come in). We ideally wanted to go fiberglass and Jeld-Wen had a nice model - Aurora, Craftman, priced around $2,600 but only 6 light squares. If the door faces south and is exposed to the sun (i.e., the porch should be as deep as the door is high to avoid light hitting it), a wood door will need re-finishing every 2-3 years, costly and a pain to do. Fiberglass is amazingly similar to wood grain and lasts much longer. Too bad we can't find the model we want!

Jeld-Wen has a Mahogany door with 8 windows but it's a little steep around $4K. We found a few web sites with Brazilian Mahogany (fabricated in Indonesia) with 6 panel doors selling around $1,300 delivered. We're having Wholesaledoorsource.com take out the 6 panel top and swap in an 8 panel beveled clear glass for about $2,000. Not bad!

We're just about done shopping for our granite. Some great deals to be had splitting the material order up to take advantage of best pricing by stone across the Bay Area. We'll consolidate the shipments at our house and found an installer who will just do install and doesn't care where we buy the materials from (New Art Stone in Stockton). We called a few of his references to check out there work and all looks good. By shopping around this way, we're finding our granite cost should be half of what some of the other single source Bay Area locals charge!

We're also just about done ordering tile after our blitz visit with the designer last week. This is probably not worth shopping around for. You could spend tons of time and end up saving very little. Better to focus elsewhere.

A friend pointed me to an excellent interior door supplier in Ohio - www.interiordoors.com Great prices on hardwood doors and the construction is really nice. We're not sure we'll ultimately go with them as I think we're settling on a paint grade MDF door.

We placed the order for all our windows. Pella provided our contractor with some nice pricing and they should be beautiful. They will be here in about 4 weeks.

Thomasville and Kraftmaid called to confirm our cabinet orders are being built. They will both be ready in 4 weeks, quite a bit faster than I thought. I'll have to make some serious room in our garage and outdoor gazebo now!

Last but not least - the fireplace mantel. We're now leaning towards doing a custom slate mantel in black and dark grey. My father designed and built his 14 years ago and it still looks superb. We think it will fit in well with our contemporary style interior and be a "piece de resistance". It's just one of those great warm reminders of home and we'd like to replicate it. I've been researching and calling some of the slate quarries in Vermont and NY to get quotes on custom cutting. More on this to come later as I sort out best pricing.

Sunday, July 23, 2006

Home Depot Cabinets

We placed our order for the cabinets, having finalized all this at last. We ended up changing our door designs several times and even some of the colors. The most helpful aspect was bringing all our tile samples and granite one last time to the store before finalizing the order. We ended up changing 3 of our choices by doing this exercise.

After finalizing, it was time to check out. We placed the order and managed to use a 10% off Lowes coupon which was price matched. In addition, Home Depot was having a gift card rebate providing another nice saving. And last but certainly not least, we redeemed the stack of gift cards accumulated through programs like BuySmart (unfortunately no longer available), Everyday Priveledges Gold, purchasing some on eBay at 90% face value and a via a card trading club my brother in law belongs to. We had consolidated these into high denomination face value cards to make it easy for the cash register operator. All of this saved us about 25% in all.

Interior Designer

We engaged an interior designer, Nancy Linebarier or Habitat Enhancements, who had helped us with the staging of our previous house when we sold it. We really liked her work and felt she understood our taste very well. We had an initial meeting to brief her on all the choices we were making and she helped us finalize our cabinet selections.

Last week we made a trip down to the tile store, a task I was dreading, where she promised to make it a fast process. We went to the store a half hour early to browse and figure out some things we liked, then she showed up and wisked us around. We brought our cabinet door and granite samples and that helped I a lot in matching things.

I can't stress enough how much I would HIGHLY recommend having a designer help with pulling the various colors and elements together. It's a little expensive but totally worth it, both saving you time and making you feel great about your choices. We picked all our tile for the kitchen, 4 bathrooms, laundry room and mudroom in 2 hours! She also helped us pick some really creative things we never would have thought of.

Our next meeting will be to pick doors and cabinet hardware.

Wednesday, July 19, 2006

Framing Starts




A nice milestone hit today - the start of the framing! The Structural FX crew poured the front foundation, 6 big cement trucks in all. Fortunately the weather was not as hot as the last couple of days. While that was going on, the framing started on the back of the house. We're seeing our first walls being built up! Tomorrow they will be taking the forms down and preparing for the last foundation work on the garage in front of the house. Now the big checks are being written as all the lumber starts to arrive.

Monday, July 17, 2006

Foundation Ready to Pour


The Structural FX team have once again hit their target having the front foundation ready for inspection tomorrow and it will be poured on Wednesday. They were great at adjusting the height of various walls to account for the slopes and try to make the land as level as possible in front once it is backfilled. Hopefully the weather will turn a little cooler and not be a repeat of the brutal hot day like when they poured the back section foundation. If all hardens well Wednesday they will be pulling forms off on Thursday and ready to backfill early next week.
We will probably have to find some additional dirt to fill in the missing spots but I see a lot of this on Craigslist, especially this time of year in the peak of construction season.

Carpet

We've been wanting to find the same carpet that was installed in our last house. I was able to save a piece from when the installation was done before we bought that house and brought it to a local carpet store to get a match. It was unfortunately no longer available but we found an almost identical product made by Shaw, berber style with a high wear factor of 3.75. We beat that carpet up at our last house and it still looked great.

With the manufacturer name, style number and color, I set out to find the best deal on the web. It turns out there is a huge concentration of carpet production in Dalton, GA, "the carpet capital" of the US. If you search on "Discount Wholesale Carpet Dalton" in your search engine, a lot of the direct to the mill companies will come up. None of them post prices as far as I can tell but you fill out a form on their site for a quote and generally they get back within a day to quote.

I was able to get 7 quotes in no time and they were at a substantial discount to what my local carpet store could do, about 35% less on materials even with shipping costs. I was told be a friend who experienced the same that it's a strange industry where you as a consumer can more than often get cheaper prices than the local carpet store because of all the middlemen they go through. These mills are all able to make or source the exact same thing so there is a big advantage to buying online and finding a local installer. Every one of them also offered to store our carpet for as long as necessary at no charge until we needed it here.

Try this site to get multiple quotes at once:

http://www.carpetbuyershandbook.com/

Here are a few of the companies that quotes and were particularly great on price for us:

American Carpet Wholesalers
Becklers
Advantage Carpet
Georgia Carpet
Carpet Wholesale Outlet

Owen Carpet

Monday, July 10, 2006

Snapshot of Todo List at this Stage

Here is a list of things keeping us busy on evenings and weekends on the project at this stage:

- Researching faucets and fixtures
- Seeking out prefab granite sources and matching color patterns
- Completing the kitchen and bathroom cabinet choices with our Home Depot designer
- Completing our solar rebate forms with the state of CA (our panels and casings should arrive by end of July)
- Finding a front door (uugh! too many choices out there)
- Gearing up to look at tile (even bigger uugh! way too many choices)
- Seeking out a designer to help us tie various elements together like tile, granite, cabinet colors and paint (expensive but probably well worth it for a few hours)
- Keeping our eyes open for examples of exterior house colors we like
- Rounding up the last of the appliances: rangetop, ventilation, microwave, custom trim kit for microwave to fit in Home Depot cabinets (nice resource: www.microtrim.com, good and cheap!)
- Seeking out a landscape architect who can do a master plan at reasonable cost so we can figure out where to place dirt that's piling up. Listing what's important to us for the yard that we want to incorporate.
- Tracking expenditures on the project and dealing with the increasing accounting issues

Foundation in Front



Work has been continuing on the front part of the house the past week. The forms are being laid out to prepare for a concrete pour middle of next week. The Structural FX team also completed the slab floor on the back section, which looks terrific now that it has all hardened and the dirt has been piled back up against the walls. The next concrete pour will complete the front section leaving only the foundation around the garage in the very front to do and a pour of "rat proofing" concrete on the ground under the front section of the house. We're all eager to get to that point because it will mean moving on to framing the walls, something that is expected to take about a month but will be highly visible, and the arrival of the roof trusses.

More photos at the link.

Here's the rough schedule according to Brian:
- Next week complete the concrete pour in front
- Start framing the back section of the house week after that and work on the remaining garage foundation
- mid July to mid August framing
- mid August arrival of trusses, about a week to install
- end of August install windows, roofing
- September: HVAC, plumbing, electrical, sheeting, solar power
- October inside finishing work like kitchen cabinets, flooring, bathrooms
- November final finishing work

I also got some additional good resource recommendations by Brian:
- Bedrosians for a huge tile showroom 650-876-0100
- 30 or so shops off highway 101 Bayshore exit to buy tile
- Jerong Products in the East Bay for mantels, marble, granite 510-782-2888
- Sincere Hardware for granite in Oakland 510-835-9988
- Imperial Marble for granite
- Pederson & Arnold 650-343-5603 for custom cabinetry - we might need to get custom cabinets for our master bath and kids bath which are shaped oddly and don't work so well for off the shelf Home Depot cabinets.

I've also had a tough time finding large prefab granite for our island - 4' x 9'. I've found two places that sell it, Grandstone out of Rancho Cordova (916-635-8889) and EMG out of Concord (925-680-6188) but stocks are limited. If anyone knows of others that might carry this large prefab, please let me know!